Original high-pressure hydraulic flange-195-15-11274

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Komatsu Bulldozers

Original high-pressure hydraulic flange-195-15-11274

PRODUCT DESCRIPTION:

The 195-15-11274 is a high-pressure connection flange for Komatsu D355/D455 bulldozer hydraulic circuits, commonly used in interfaces of blade/soil loosening cylinders and hydraulic pumps/valve assemblies. Designed for sealing connections and positioning support in high-pressure oil lines, it is suitable for heavy-duty bulldozer operations and mine stripping conditions. This critical component ensures leak-proof hydraulic systems and stable pressure, serving as the key link in the entire machine's hydraulic power transmission.

PRODUCT DETAILS

Core Features

Hydraulic Connection: Connects hydraulic oil pipes to cylinders/pumps/valvees, establishing a high-pressure oil circuit channel to ensure hydraulic oil circulation and pressure transmission.

Sealing and Leak Prevention: Prevents high-pressure oil leakage through a sealing groove and O-ring/combination seal, suitable for a rated pressure of 31.4 MPa.

Positioning and Support: Stop-type positioning + bolt tightening ensures coaxial connection and prevents interface loosening caused by pipeline vibration.

Load Transfer: Withstands hydraulic shock and pipeline vibration, disperses interface stress, and protects cylinder/pump/valve interfaces.

Easy Maintenance: Standardized interfaces facilitate disassembly and maintenance, allowing for quick replacement of seals and pipelines.


Product Superiority

Original Equipment Manufacturer Precision Match: Flange dimensions, bolt hole positions, and sealing groove specifications are fully compatible with D355/D455 hydraulic systems, allowing for direct replacement without any repairs.

Reliable High-Pressure Sealing: Made of 35CrMo forged steel, with a tensile strength ≥980 MPa and a nitrided surface hardness HV≥800, suitable for a rated pressure of 31.4 MPa, with a leakage rate ≤0.01 L/min.

Impact and Vibration Resistance: Heat treatment enhances toughness; stop-gauge positioning and diagonal bolt tightening resist hydraulic shock and pipeline vibration, preventing loosening.

Temperature and Corrosion Resistance: Suitable for oil temperatures from -20℃ to +110℃, resistant to hydraulic oil corrosion, and suitable for heavy-duty continuous operation environments.

Efficient Installation: Standardized interfaces; bolts can be tightened to the specified torque, reducing installation difficulty and time.


Installation and Maintenance Points

Before installation, clean the flange sealing surface, sealing groove, and bolt holes, checking for cracks, deformation, and signs of aging or damage to the seals.

During installation, position the seals according to the original factory markings, ensuring they are correctly inserted into the grooves. Tighten the bolts diagonally and evenly to the specified torque.

After installation, check for leaks, stable hydraulic pressure (28–31.4 MPa), and no abnormal vibration or noise.

Check the flange connection every 1500 hours. Replace any aged or leaking seals promptly, and retighten any loose bolts.

Avoid overpressure operation. Regularly change the hydraulic oil and filter element, and control the oil temperature to ≤110℃ to extend the life of the flange and seals.


Fit scenarios and value

Suitable for: High-pressure hydraulic system applications such as mine stripping, large-scale earthmoving, and heavy-duty rock breaking.

Core Value: Ensures efficient power transmission from the hydraulic system, reduces leakage risks, and improves overall machine operating efficiency and stability.

SPECIFICATION

Project

Details

Part Number

195-15-11274 (Original high-pressure hydraulic flange, including flange, sealing groove, and locating stop)

Compatible Models

Komatsu D355 (full series), D455 (full series), compatible with hydraulic cylinders, pumps/valve manifold interfaces

Compatible Parts

Shovel/ripper cylinder inlet/outlet, hydraulic pump outlet, main control valve interface

Core Material

35CrMo forged steel (quenched and tempered, hardness HB260-300), nitrided sealing surface

Compatible Working Conditions

Heavy-duty hydraulic circuit, rated pressure 31.4 MPa, operating oil temperature -20℃~+110℃


Parameter Items

Values

Notes

Material

35CrMo forged steel (quenched and tempered + nitrided sealing surface)

High strength, high toughness, wear resistance

Flange Type

Weld-on type / Flange type, sealing surface is raised face

Suitable for high-pressure hydraulic circuits

Nominal Diameter

φ50–φ80 mm

Suitable for cylinder/pump/valve interface sizes

Rated Working Pressure

31.4 MPa

Suitable for D355/D455 hydraulic system pressure

Sealing Groove Size

φ55–φ85 mm (groove width 3–5 mm, groove depth 2–3 mm)

Suitable for O-rings/combination seals

Bolt Specifications

M16–M20, quantity 4–6

Matches according to interface size

Bolt Tightening Torque

100–150 N·m

Ensuring sealing surface fit and connection strength

Sealing Surface Roughness

Ra≤0.8 μm

Reduces leakage risk

Operating Oil Temperature

-20℃~+110℃

Suitable for heavy-duty continuous operation conditions


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