Including anti-loosening coating-195-15-11282

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Komatsu Bulldozers

Including anti-loosening coating-195-15-11282

PRODUCT DESCRIPTION:

The 195-15-11282 is a factory-grade high-strength fastener for Komatsu D355 bulldozers, designed for critical components like turbochargers, exhaust manifolds, cylinder head covers, and transmission housings. It ensures precise positioning and reliable locking, making it essential for heavy-duty bulldozer operations and continuous mining work. As a core fastener, it prevents component loosening and guarantees the machine's safe and stable performance.

PRODUCT DETAILS

Core Features

Precise Tightening: Pre-tightened to the original torque to ensure component fit and coaxiality, preventing gaps and leaks.

Anti-Loosening Locking: Dacromet coating + anti-loosening washers suppress vibration-induced loosening, suitable for high-frequency vibration conditions in bulldozers.

Sealing Assistance: Works with sealing gaskets/adhesives to ensure air/oil seals at the turbine end, exhaust manifold, etc.

Stress Dispersion: Bolt heads and washers distribute loads, preventing localized crushing of component contact surfaces.

Operating Condition Adaptability: High temperature/corrosion resistant, suitable for harsh environments on the engine exhaust side and transmission system.


Product Superiority

Original factory precision matching: Thread specifications, length, and head size are fully compatible with the corresponding mounting holes of D355, allowing for direct replacement without modification.

High strength and fatigue resistance: 10.9 grade 35CrMo steel, tensile strength ≥1040 MPa, shear strength ≥830 MPa, fatigue life ≥8000 hours.

Long-term corrosion resistance: Dacromet/zinc-nickel coating withstands neutral salt spray for ≥1000 hours, suitable for humid/dusty conditions, preventing bolt corrosion and seizing.

Stable and anti-loosening: The coating increases thread friction; combined with anti-loosening washers, anti-loosening performance is improved by approximately 40% under vibration conditions.

High temperature compatibility: The coating and material withstand temperatures up to 500℃ without becoming brittle or failing, suitable for long-term high-temperature conditions on the exhaust side.


Installation and Maintenance Points

Before installation, clean the threads and mounting surfaces, and check that the bolts are free of cracks, thread damage, and coating peeling.

Locate the bolts according to the original factory markings, and use anti-loosening washers/sealant. Tighten diagonally in stages according to the specified torque (e.g., 90–100 N·m for turbocharger flanges).

After installation, check for looseness and leakage. After starting the engine, recheck the torque; there should be no abnormal vibration or noise.

Check the bolt torque and coating condition every 1500 hours. Replace the bolts immediately if the torque decreases by more than 10% or the coating is damaged.

Use a special socket wrench during disassembly to avoid slipping the bolt heads; if the bolts are stuck due to rust, use a loosening agent to assist. Do not use force to disassemble.


Fit scenarios and value

Suitable for: High-load conditions such as mine stripping, large-scale earthmoving and transportation, and long-term continuous operation.

Core value: Ensures reliable fastening of key components, prevents loosening and leakage, reduces the risk of failure, extends component life, and improves the overall operational safety of the machine.

SPECIFICATION

Project

Details

Part Number

195-15-11282 (Original factory fully threaded high-strength bolts, including anti-loosening coating/washers)

Compatible Models

Komatsu D355 series (including D355A, D355C, compatible with SAA6D140/SAA6D155 engines and transmission systems)

Compatible Parts

For heavy-duty/high-temperature components such as turbocharger flanges, exhaust manifolds, cylinder head covers, and transmission housings

Core Material

10.9 grade alloy structural steel (35CrMo), with Dacromet/zinc-nickel alloy anti-corrosion coating

Compatible Working Conditions

Heavy-duty vibration, temperature -40℃~+500℃, rated preload torque 80–120 N・m, shear strength ≥830 MPa


Parameter Items

Value

Notes

Bolt Grade

Grade 10.9 (35CrMo tempered, hardness 32–38 HRC)

High strength, impact resistance, fatigue resistance

Thread Specification

M12×1.5×60 mm (common size, tolerance ±0.02 mm)

Compatible with D355 turbocharger/exhaust manifold mounting holes

Head Type

External hexagonal head (19 mm across flats)

Compatible with standard sleeves for easy installation

Surface Treatment

Dacromet/zinc-nickel alloy coating (film thickness 8–12 μm)

Corrosion resistant, high temperature resistant, friction-reducing

Rated Preload Torque

80–120 N・m (adjustable according to installation location)

Ensuring tightening force and anti-loosening effect

Tensile Strength

≥1040 MPa

Meets the tightening requirements of heavy-duty conditions

Shear Strength

≥830 MPa

Resistant to lateral vibration and shear loads

Operating Temperature

-40℃~+500℃

Suitable for high-temperature environments on the engine exhaust side


INQUIRE IMMEDIATELY

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