Komatsu Heavy Duty Axle Elastic Snap Rings-198-54-19150

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Komatsu Bulldozers

Komatsu Heavy Duty Axle Elastic Snap Rings-198-54-19150

PRODUCT DESCRIPTION:

Functions and Effects

1. Core Fixing Functions

Axial Positioning: Embedded in the shaft groove, it forms a rigid constraint, preventing axial movement of critical components such as gears, bearings, and pistons under heavy loads and vibrations, avoiding impact wear and precision loss.

Anti-Loosening Protection: Locks component positions during frequent starts and stops, steering, and bumpy conditions, preventing cascading failures caused by component detachment (such as gear grinding or cylinder leakage).

Clearance Compensation: The elastic structure absorbs assembly errors and thermal expansion and contraction, maintaining reasonable clearances between components and reducing operational noise and friction loss.

2. Application Scenarios

Transmission System: Axial positioning of gearbox main/counter-shaft gears, clutch assemblies, and differential bearings.

Trajectory System: Anti-move fixing of final drive half-shafts and drive wheel hub bearings.

Hydraulic System: Axial positioning of cylinder pistons and piston rod guide sleeves, preventing seal failure and leakage.

Chassis Structure: Anti-detachment of pins, bushings, and other connecting parts, ensuring structural strength and safety.

PRODUCT DETAILS

Product  Superiority

1. Material and Process Advantages

High-strength 65Mn spring steel: Tempered and quenched using medium-frequency induction heating, tensile strength ≥1200 MPa, high elastic limit, resistant to plastic deformation under repeated loading and unloading, and a lifespan twice that of ordinary carbon steel snap rings.

Precision stamping + stress relief treatment: Dimensional tolerances controlled within ±0.05 mm, burr-free and crack-free, ensuring ≥98% fit with the groove bottom after installation, and uniform stress distribution.

Surface anti-corrosion coating: Dacromet + passivation double coating, salt spray resistance ≥96 hours, resistant to hydraulic oil and mud corrosion, preventing rust from causing snap ring jamming or breakage.

2. Structural and Performance Advantages

Heavy-duty opening design: The opening gap precisely matches the shaft diameter, ensuring constant preload after installation, impact load resistance ≥50 kN, suitable for heavy-duty working conditions in bulldozers, mining, and infrastructure projects.

Double-beveled jaws: Facilitate installation and removal with snap ring pliers, preventing scratches on shaft grooves and component surfaces, and reducing the risk of maintenance damage.

High elastic recovery force: ≥95% springback rate after compression, maintaining clamping force even after long-term use, preventing loosening, and improving positioning reliability by 40%.

Original factory precise fit: Perfectly matches the dimensions of D155/D275/D375 shaft grooves, requiring no regrinding, improving installation efficiency by 50%, and avoiding assembly interference caused by dimensional deviations of aftermarket parts.


Installation and Maintenance Recommendations

1. Installation Points

Cleaning and Inspection: Thoroughly clean the shaft groove and retaining ring, ensuring no metal shavings or oil stains remain; check the retaining ring for deformation, cracks, and damage to the opening.

Tool Selection: Use dedicated heavy-duty retaining ring pliers. Avoid using screwdrivers or other non-specialized tools that may deform or cause the retaining ring to fly off.

Correct Installation: After evenly compressing the retaining ring, place it into the shaft groove, ensuring it is fully embedded and the retaining claws are not raised; after installation, gently push the component by hand to confirm there is no axial movement.

Clearance Confirmation: Axial clearance ≤ 0.1 mm, radial clearance without looseness, to prevent abnormal noise or wear during operation.

2. Maintenance and Care

Daily Inspection: Visually inspect the retaining ring installation area every shift for looseness, deformation, rust, or oil leakage.

Regular Maintenance: Disassemble and inspect the retaining ring every 1000 hours. Replace it promptly if it lacks elasticity or has surface rust.

Replacement Cycle: Preventative replacement is recommended every 2000 hours or 1 year (whichever comes first) to avoid sudden failure.

Troubleshooting: If you find that a component is moving or making abnormal noise, first check the retaining ring. If necessary, replace it and check the wear of the shaft groove at the same time to avoid secondary failures.


Summary

The 198-54-19150 retaining ring, made of high-strength materials, precision-manufactured, and designed for heavy-duty operation, serves as a "safety lock" for key components in the D155/D275/D375 bulldozers. Original manufacturer quality guarantees positioning accuracy and impact resistance, preventing major malfunctions caused by component loosening and reducing maintenance frequency and costs, making it a reliable choice for heavy-duty conditions. For specific parameters, please refer to the Komatsu official technical manual; for installation recommendations, please contact an authorized dealer.

SPECIFICATION

Project

Details

Product Name

Komatsu Heavy Duty Axle Elastic Snap Rings (Circlips)

Part Number

198-54-19150

Applicable Models

Komatsu D155 Series, D275 Series, D375 Series Bulldozers

Application Location

Gearbox clutch shaft, final drive half shaft, hydraulic cylinder piston, bearing positioning groove, etc.

Functional Positioning

Axial fixing "lock" to prevent movement of parts on the shaft and ensure the stability of the transmission and hydraulic system.


Parameter Items

Numerical values

Description

Type

Heavy-duty shaft retaining ring (compliant with GB/T 894.1-2017)

Suitable for heavy-duty shaft positioning

Material

65Mn spring steel (quenched and tempered + medium frequency quenching)

High elasticity, high strength, and fatigue resistance

Inner Diameter (mm)

φ85 (standard matching shaft diameter φ85)

Tolerance ±0.05 mm, precise fit with shaft grooves

Wire Diameter (mm)

5.0

Provides sufficient support and elasticity

Thickness (mm)

3.2

Compatible with original shaft groove depth, axial clearance ≤0.1 mm

Opening Width (mm)

12.0

Easy tooling operation, zero clearance after installation

Operating Temperature (°C)

-40~+150

Suitable for extreme high and low temperature conditions

Surface Treatment

Dacromet + passivation

Salt spray resistance ≥96 hours, corrosion resistant

Rated Load

Static ≥80 kN, Dynamic ≥50 kN

Meets heavy-duty impact requirements

Service Life

≥3000 hours (heavy load conditions)

Original factory quality, reducing replacement frequency


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