Komatsu Grader Dedicated Gear Rings 23B-15-12670

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Komatsu Grader

Komatsu Grader Dedicated Gear Rings 23B-15-12670

PRODUCT DESCRIPTION:

The 23B-15-12670 is a dedicated external gear ring for the main reducer or differential of the drive axle in Komatsu GD611/GD621/GD623/GD625/GD663 series graders, commonly used in the final drive or main reduction mechanism. Its core function is to engage with the driving pinion to achieve power reduction, torque increase, and stable transmission, making it a critical transmission component that ensures the graders' heavy-load operation and work precision.

PRODUCT DETAILS

Core Features

Speed Reduction and Torque Increase & Power Transmission: Meets with the drive pinion (bevel gear/cylindrical gear), converting the high-speed, low-torque input from the gearbox into low-speed, high-torque (transmission ratio typically 4-6:1), meeting the traction requirements of graders for heavy-duty scraping, climbing, and soft ground operations.

Differential Adaptation and Driving Stability: If a differential ring gear is used, it works with the differential planetary gears to achieve differential rotation of the wheels on both sides, preventing wheel slippage during steering or on uneven surfaces, protecting the tires and transmission system, and improving the overall machine's passability.

Ensuring Operational Precision: High meshing precision reduces transmission impact and vibration, preventing the scraper and other working devices from shifting, ensuring the flatness and construction quality of leveling and slope repair operations.

Balanced Load Transmission: Uniform load distribution on the tooth surface, capable of withstanding instantaneous impact loads of 1.8-2.2 times the rated load, suitable for high-frequency heavy-duty operating conditions of construction machinery.


1. Factory-accurate fit

Manufactured according to Komatsu's original drawings, the tooth profile, pressure angle, mounting stop and other parameters are completely matched with the whole machine, and no additional adjustment is required during installation, avoiding the assembly error and early failure risk of non-original parts.

2.Excellence in Materials and Craftsmanship

Utilizing high-strength alloy steel of 42CrMo or 20CrMnTi, the teeth undergo forging, carburizing, quenching, and precision grinding, achieving a surface hardness of HRC58-62 and a root strength ≥1100MPa. This results in outstanding impact resistance, pitting resistance, and wear resistance.

Optimized tooth profile and helix angle design reduce meshing noise (≤85dB), achieving a transmission efficiency of 97%-98%, minimizing power loss, and improving fuel economy.

3.high adaptability to operating conditions

Engineered for rugged terrains with dust, water, high temperatures, and heavy loads, this model features factory-installed sealing to effectively block dust and mud, minimizing lubrication failure and corrosion risks. Its designed service life exceeds 12,000 hours.


1. Excellent reliability and maintainability

Low failure rate, reducing downtime for maintenance; good interchangeability with original parts, convenient maintenance and replacement, ensuring construction progress.

operating condition adaptation

Heavy-duty/mountainous operations: Prioritize original equipment manufacturer (OEM) parts or high-quality aftermarket parts to enhance impact and fatigue resistance.

Routine maintenance: Ensure materials and heat treatment meet standards to avoid tooth surface peeling, breakage, and other malfunctions caused by inferior parts.


Installation and Maintenance

During installation, adjust the meshing clearance (0.2-0.35mm) and contact spot according to the original manufacturer's specifications, and tighten the bolts to the specified torque (180-220N,m). Regularly check the oil level and quality of the bridge housing, and use Komatsu's designated GL-5 grade gear oil to extend the life of the gear ring.


Summarize

23B-15-12670 The gear ring, featuring factory-grade compatibility, high-strength materials, precision engineering, and stable transmission, delivers efficient torque amplification and power transfer for Komatsu graders. Designed for diverse applications including road construction and site leveling, it ensures optimal machine performance and construction efficiency.

SPECIFICATION

Parameter Items

Typical Values

Description

Gear Type

Straight Gear / Helical Gear (External Gear Ring)

Main reducer commonly uses helical gears for smoother meshing.

Pressure Angle

20° (General for Construction Machinery)

Balancing load capacity and transmission efficiency.

Module

m=68 (Depending on Model)

Determines the gear's load capacity to match the overall machine's torque requirements.

Number of Teeth

6072 Teeth (According to Original Equipment Manufacturer)

Works with the drive pulley to achieve the target transmission ratio.

Tooth Surface Hardness

HRC58-62

Carburized and quenched + ground gears for wear resistance and fatigue resistance.

Accuracy Grade

ISO Class 6-7

Ensures meshing accuracy and transmission stability. Conforms to original equipment manufacturer (OEM) specifications for preventing loosening and axial movement.

Mounting Method

Bolt Fastening / Thermofit Fitting

Applicable meshing contact area for heavy-duty applications.

Tooth Width

6080mm

Main reducer commonly uses helical gears for smoother meshing.


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